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Anyone know how to tell if that Dana unit will take a 4:10 and numerically lower or higher gear set seeings no one knows for sure what gear was used on it. Is their a way to tell from the casting numbers?
4.56 and above requires a spacer. which really isnt a good idea. The unit you have looks like a earlier Power lock which is the best you can get. It came in 69 and earlier Dana's. The 1970 and later was one piece housing, which is a shure grip. No where near is strong as the two piece unit. This looks like a dana that came with 3.54 or 3.55 ratio. and it looks like a power lock for sure.
Set the carrier up on the bearing fit on something flat with the gear flange face facing up and then measure from the face to your flat like this. http://www.differentials.com/technical-help/carrier-breaks
4.10 and down is 2.225 and 4.56 and up is 2.420. They are nearly a 1/4" difference so your flat doesn't have to be perfectly flat to be able to check which one it is. Also, you can use a truck 60 Power Lock unit (called a Sure Grip in cars). The one piece carriers that came in trucks is called Trac Lock which suck. Don't recall ever seeing one that came from a car though. I rebuilt a 1970 Dana years back and it had a Power Lock in it.....