As I've mentioned previously, IF the alternator's output (voltage AND current or amps) is low at lower or idle RPMs, suspect a bad diode (open). Early Mopar alternators, either the round or the square back design, use a three phase full wave bridge rectifier circuit, where an open diode, be it a positive or negative diode, will result in the alternator's capacity being reduced by half as this results in a single phase condition. IF a low voltage condition exists, the voltage regulator will try and compensate by driving the FIELD voltage to max, but because of an open diode, the unit cannot produce higher output. Under light electrical loads and higher than idle RPM's the alternator MAY produce adequate voltage AND current.....but higher loads will not be possible. The alternator's maximum output (current or amps) is design limited by the impedance (AC resistance) of the STATOR windings and the diodes used. BTW....the square back alternator's negative diode assembly are prone to diode failures. It is rare, but possible, for a rotor winding or stator winding to fail. The most common reason for low output is: diode failure or bad brushes or defective voltage regulator. Be aware of a possible bulkhead connector issue, but it is likely that this is not the problem. Load test the alternator in the car, using FSM procedures to prove the cause.
BOB RENTON