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1969 Charger Headlight doors

RT SE 440

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Hello guys my charger headlight doors stay open i close them manually but as soon as i start the car and they get vacuum they open up & stay up don't matter what position the head light switch is in.I'm thinking a bad vacuum selector on the headlight switch maybe
 
would help to know year. 68/69 has vac and 70 has vac and relay in dash
 
 
Hello guys my charger headlight doors stay open i close them manually but as soon as i start the car and they get vacuum they open up & stay up don't matter what position the head light switch is in.I'm thinking a bad vacuum selector on the headlight switch maybe
Check the lines at the switch. One should have manifold vacuum. Make sure there is vacuum first. Then with a hand held vacuum pump apply vacuum to each line one at a time. One will close and the other will open. If all those tests check out than it could be the switch. You need to verify the switch is working off the headlight rocker switch.
 
It's a 1969 charger the vacuum hoses are all new & i think it's holding vacuum as the doors open & stay open as soon as i crank the car over .I'm guessing the switch but was hoping someone has had same issue as it saves a whole lot of work pulling out the switch.As it could also be the hoses are wrong considering it's a repop vacuum like kit
 
It's a 1969 charger the vacuum hoses are all new & i think it's holding vacuum as the doors open & stay open as soon as i crank the car over .I'm guessing the switch but was hoping someone has had same issue as it saves a whole lot of work pulling out the switch.As it could also be the hoses are wrong considering it's a repop vacuum like kit
Get the FSM and read page 23-34 explains the system of operation. Its not rocket science.
 
I had the same kind of problem before somebody stole all my vacuum parts from my headlights. I went with the electric conversion kit.
 
I would start at the switch since that is where the changes are made.
 
Can I ask a stupid question? Don't the vacuum operated headlight doors stay closed (via vacuum) when the car is off OR the headlights are off (like the '70 Superbird)?

On the Superbird, the vacuum reservoir stores vacuum when the car is off, to keep the doors closed. Poorly stored vacuum due to leakage (the reservoir, vac lines or the switch), is why you'll see one or both headlight doors creeping open. With weak or no vacuum, springs pop the headlight doors fully opened, as a safety feature.

I'm just wondering if it's the same type system.
 
Can I ask a stupid question? Don't the vacuum operated headlight doors stay closed (via vacuum) when the car is off OR the headlights are off (like the '70 Superbird)?

On the Superbird, the vacuum reservoir stores vacuum when the car is off, to keep the doors closed. Poorly stored vacuum due to leakage (the reservoir, vac lines or the switch), is why you'll see one or both headlight doors creeping open. With weak or no vacuum, springs pop the headlight doors fully opened, as a safety feature.

I'm just wondering if it's the same type system.
doors stay closed only open when light are turned on.
 
Your switch good?
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Problem solved i had 2 lines at the front of the car mixed up swapped them around now all good thanks for the reply's guys
 
Problem solved i had 2 lines at the front of the car mixed up swapped them around now all good thanks for the reply's guys
Well here is my 2 cents about the headlight doors performance 1968-69 Dodge Charger. I own a 1968 Dodge Charger and parted several cars in the 1990's. I saved some headlight parts from broken grills. there are 2 different headlight actuators. Type 1, part number, 2926961 I believe came on the 1968 cars. Type 2, part number, 2889883. Chrysler Corporation had problems with complaints with the grill headlight door operation, so they came up with a so-called problem solver. In headlight actuator type 2 they placed a permanent magnet in the base of the actuator to get better operation of the headlight door. Guys the actuators come apart. You can check to see if the actuator diaphragm has a hole in it. I have tested the actuators, and I believe they work correctly at 13 inches of vacuum. If your car has big cam came in it and vacuum is lower that 13 inches you can have problems with the headlight doors working properly. Also, any corrosion on the attaching from the actuator to the plastic doors will cause problems with the headlight door. also check the plastic door. I have found the plastic door where it pivots on metal stud (housing that hold headlight door) can get worn out of round and cause a sticking/binding of the headlight door movement. I am posting a picture of me in about year 2000 and I had headlight problems on my car just like all of you guys out there. If you want more information, you can email me, and I can explain fully all the things I have found with the operation of the headlight's doors 1968 Dodge Charger. Bob Horman

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