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I posted earlier today about my right rear green bearings apparently having gone to crap. Found metal shavings/grease inside the brakes. Doing a search came across this post so thought I'd add to this old post with a couple questions. I put these in about 3 years ago and be damned if I can remember taking out the thrust spacer or not. I seem to gather in these posts there's differing advice on this. At the time had also swapped out the sure grip 3:23 to 3:55 so had the rear out but no memory of taking the spacer out. One post seems to say don't as it can impact axle action on turning? As I'm about to pull the axle out, what's the rule on this...does it require removing or no? Axles bolted into place nicely far as I remember. Thanks.
It's recommended to remove the thrust buttons when useing Green bearings on the clutch style center section.
You can apply a dab of heavy grease or putty on the end of the axle, install it, remove it and see if there is clearance or not without removing the buttons. If no clearance then they need to come out.
If the axle is too tight when installing them, because of the thrust buttons being in place, the bearing won't seat in the housing and the retainer plate will distort when tightening the bolts.
It's also advised to check the spline depth when installing axels also.