I have a new US Gear 3.55 R&P set. The pinion depth (2.763") is written on the back of the pinion. There is a small step on the back of the pinion that extends .035" past the rear edge of the tooth. My question is do I measure pinion depth from the rear edge of the tooth or from the actual rear face of the pinion?
Thanks!
Rod in Wi.
2.763" from axle centerline is 1.13050" below the lowest part of the bearing bores. 1/2 of 3.2650" bearing bore diameter = 1.6325" from axle centerline to lower part of bearing bore. 2.763" - 1.6325 = 1.13050".
I haven't had a gear set with the step you mentioned, so I don't know where they are taking the measurement from?
From this install instruction, #4, measurement is from the face of the gear?
https://www.usgear.com/usg-admin/resources/literature/us-gearmanual-instructions-2017-1.pdf
I just use a 1-2-3 block on top of the gear face, and add the extra 0.130" of shims on top of the 1-2-3 block, and run a straight edge between the lowest points of the bearing bores. Any difference between the shims and straight edge needs to be added (or subtracted) to the pinion bearing shim.
Next, shim the front pinion bearing. 489 case uses crush sleeve, but I like the crush sleeve eliminator (spacer.)
Pinion pre-load needs to be correct with the yoke correctly torqued. Start with more shims (looser pre-load), and remove shims to add pre-load. If the pre-load is exceeded before correct pinion nut torque, add shims.
Put the differential/ring gear in, and use the carrier bearing adjusters to set the back lash. Check gear pattern with drag on ring gear.