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charging issue

shawneen13

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I have a charging issue in my 1966 plymouth belevedere II. I changed out the 273 for what was supposed to be a 72 318 from a dodge truck, there is a pretty good possibility that truck had a different motor in it though (not the original owner), so not quite sure what exactly I have under the hood. But I have tested the battery, its good, the alternator is good, the regulator is good, and so are the wires. Replaced the pigtails. Has anyone heard of an instrument panel resistor/regulator? Some one also suggested that the gauge may be my issue, any ideas? It was running great for a while then suddenly it just started running on battery power only, the alternator while good is not charging the battery. I did make one long trip (if 25 miles is long after not running for nearly a decade) after that trip is when the issue began
 
So AFTER the engine swap it HAD been working?

An aside, do ya have a shop manual? Since you have a 66, you are in luck, and can dowload one over here:

http://www.mymopar.com/index.php?pid=31

Der linky

http://www.mymopar.com/downloads/servicemanuals/1966_Plymouth_Service_Manual.zip

You'll have to play with page numbers, because they appear in your viewer 1-8xx, rather than (electrical section 8-1, 8-xx, etc)

This could be as simple as worn brushes, or sticky brushes that are not contacting the rotor slip rings.

First, are you using the newer 72 alternator? If so, it has two field connections (the smaller spade "push on" connectors) and if you are using your older 69/ earlier regulator, you needed to ground one of the push on field connections and hook your original green field wire to the remaining one.

A QUICK CHECK

Take your meter or even your test lamp and see if you have power at the big output stud on the alternator --the stud with the large black wire

Next, take a clip lead, remove the green field wire, and clip the lead from the stud to the field connection on the alternator

Start the engine, gently bring up RPM, and see what the ammeter does. It should charge if the alternator is OK.

IF not time for more checks

With the clip lead still connected, clip your multimeter from ground to the big alternator output stud, and bring up engine RPM. The voltage should go above 12.5, and the higher the engine RPM, the voltage should go up. If it goes up higher, say, 15V (Don't allow it to go above about 15-16) double check the ammeter. If it shows no charge, there is a bad connection in the charging wire For an additional check, put your meter across the battery and see if the battery voltage starts to go up with RPM

If the above happens, you probably have a bad regulator, or problems in the regulator wiring.

To check this out, hook the green back up to the field at the alternator, "as normal." Unhook the two wires from the regulator and clip them together. Start the engine and again see if it charges. If so, replace the regulator

Buy a good one. If you are using the 69/ earlier system, buy either a Standard brand VR-128 or a NAPA / Echlin VR1001 Yes, these are expensive. Yes they work.

NOW if none of the above seems to get you anywhere, read this MAD article about the pitfalls of Mopar bulkhead connectors. Study the diagram down the page, which shows how the main battery feed and main charging wires come into and out of the interior through the bulkhead. These two are very prone to damage and failure, BUT THERE are others, such as the "ignition run" circuit, and the headlights hi/ low beam

In fairly rare cases, connections at the ammeter can be bad, or the molded factory wire ends fail internally. More rare is failure in the ammeter itself. And even MORE rare is what is shown in the diagram as the "welded splice." This is a factory welded splice in the black ammeter lead. I doubt it is associated with this problem

http://www.madelectrical.com/electricaltech/amp-gauges.shtml
 
i had a 79 cordoba that was running great and then i changed out the lean burn to regular electronic ign, then it quit charging. i traced every wire in the car for weeks and couldn't find anything wrong, then i read somewhere about the amp meter in the dash and sure enough it was bad. fixed it and then had no problems
 
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