Fast forward to 2025. Plans for stock appearing 440 are kaput. Going to run a 400/451. I bought the Classic Auto Air system supposedly designed for 69 B/RB with air conditioning. I recently started mocking things up on my engine. I intend to repaint it and wanted to see that everything would fit while I don't need to worry about scratching things up. My issue is I have some of the parts that came on the 68 440, minus the AC specific parts and a couple of brackets (the long one from the alternator, and pretty sure one from the PS Pump mount), and I believe everything but the water pump pulley off the 69. Both cars had 4 groove crank pulleys, with the most obvious difference being the 68's second pulley in is slightly smaller in diameter than the other three. All four are the same on the 69's pulley. I started with the 69 parts on the engine, and partially mounted the CAA compressor mounting plate and the compressor that I bought with their kit. I say partially because the plate requires the use of spacers behind it and there was no combination of the spacers that were included that would allow me to run bolts through all of the mounting holes and snug them up.
First glance with things just snugged up in place...
So what is shown in the picture above is the alternator and bracket, the power steering pump and bracket, and the 4 groove crank pulley that came off a 69 440 from a C Body. The water pump pulley was on the 68 440 that was in my car when I got it.
Just holding the AC compressor in place against the bracket showed that things were not going to be easy. The two pulley on the compressor were further forward than either of the pulleys on the alternator. I also found that I could not get all four bolts started in the mounting plate at the same time, the issue seems to be the lower hole (second one in on the driver's side). I could get three started but the fourth seemed slightly out of line. Not a big deal since I didn't have the spacers in place because the one called for with the shared power steering bracket hole was too long. I figure I will worry about getting correct spacers later in the process.
To be thorough, I put the 68 alternator and brackets (missing the long one) on to see if it made a difference. It did not. I played with the 68 crank pulley but since it seems at this time that the compressor might need the two forwardmost grooves that the 68 won't work due to the second groove being smaller.
I am clearly doing something wrong...
No amount of shimming is going to get two belts around the alternator and the compressor pulleys.
I see that 1 Wild R/T's setup above doesn't appear to have this issue, so I am off to the Bouchillon website to see what I can learn. I am all ears if someone has any
ideas or has been through this.
Below is the 68 alternator setup, minus the big top bracket I am missing. I actually would like to use this, and the 69 power steering setup if they are compatible as far as pulley alignment. I like the way the 68 alt. bracket uses three bolts into the head vs. one.