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Hemi Startup Story (longwinded)

TetanusShot

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Find some humor in my misfortune

Backstory: Decided a year and a half ago to build a hemi for the Road Runner and it was a huge pain in the a$$. The end.

Ok, so Tuesday evening it was finally time to fire this thing up! The tank still had 87 in it so that needed to come out. After an hour of various failed siphoning methods, culminating in a mouthful of stale gas, I gave the car a shake only to find the stupid tank was nearly empty already. After putting fresh 93 in and filling the bowls we were ready to roll! But it was not to be… the big motor cranked, fired a couple times, then blew a huge fireball out one of the exhaust manifolds. Something wasn’t right. I glumly stashed it back in the shed and festered on it for a few days.

Friday work let out early and I decided to attack the car. With the distributor cap off, the timing was re-guesstimated @ 5 degrees initial, more 93 went in the tank to further dilute any remaining 87, and plug wire firing order was rechecked. With a flick of the ignition the hemi cranked over and let out a huge backfire out the rear carb that blasted the rubber vacuum caps clean off. Subsequent attempts while twisting the distributor this way and that, yielded the same results.

Puzzled yet determined, I methodically pulled the valve covers, verified tdc again, checked the distributor again, plug wires again, checked lash, fuel feed, and anything I could think of. The best result after hours of troubleshooting was a slow, weak idle that sounded like a Harley and it wouldn’t run the rpm’s up for proper break-in. From 4pm to 9pm I battled that big orange son-of-a-b!tch and got nowhere. Dejected, I none too gently shoved the car back into the shed and retreated to air-conditioning and libations for the evening.

Saturday morning I moved the car up to the garage while debating new, simpler hobbies besides cars. Maybe coloring books or whistling could be my thing. For the umpteenth time, all the systems were checked, and the initial timing reset. The problem just had to be ignition related, but what was it?? The old single point distributor, coil, and such had been rock solid reliable with the old 7.5:1 440 but I was having my doubts at this point. An ignition upgrade was in the future plans but, it should still work for simple break-in right? Maybe the spark is too weak, vacuum advance stuck, coil shot, bad ground, loose connection, just what the hell did I do to this lump that it won’t fire up?

My brother was looking things over, counting out the firing order on the cap like I had done so many times before. Then he says to me “Well, straight off it looks like these to wires are in the wrong spot.” And instantly I knew… Every. Stinkin. Time I counted out the firing order on the distributor, I counted clockwise. I did this knowing full well the rotor went counter. I did it wrong on the stand, I did it wrong in the car, checked Tuesday, checked Friday, and Saturday. Cripes! No wonder it sounded like a Harley, it was only running on #1 and #6!

Embarrassed and pride totally deflated we corrected the wires, and turned the key. The hemi roared to life in the afternoon sun like a caged animal, with the exhaust thundering off the walls like the drum solo in ‘hot for teacher’. Instantly, all the frustrations of 16 months of parts chasing, saving, spending, building, saving, spending, and troubleshooting melted away. And for the first time in a long while, I looked at that damned engine and smiled.
 
Cool!
Wonderful story
Yup,counter clockwise!

Now, any leaks?
Automatic or manual?

Send up a pic!
PS: Are you using Edelbrock carbs?
 
Looking forward to the photos & video...LOL

congrats
 
Thanks guys! I'll have to "volunteer" a family member's smart phone for some pictures.
Now, any leaks?
Automatic or manual?

Send up a pic!
PS: Are you using Edelbrock carbs?
Had some water dripping out of a freeze plug, but it seems to have healed itself after break-in. The fel-pro cork valve cover gaskets are terrible! Replacing those are high on the to-do list. The rest appears ship shape and dry. The only places I used any sealer/rtv were the intake corners, inner head studs, and a dab in the rear main seal retainer corners.

The trans is a column shift 727 built from a '73 motorhome case and guts with a '68 tailshaft and housing.

Carbs are a pair of 'Carterbrocks' I built from used Edelbrock afb's and lids from some 273 hipo afb's.
 
DSC01506.JPG

The old 440 that came out (with custom fuel filtration routing)
IMG_20160709_131426795.jpg

The replacement engine.

90% is used parts, many of which came from FBBO members. Thanks for helping to make this happen guys!

Specs: Mega block (PITA to find in 2015) 528ci, 10:1, '70 iron heads unported, '66 exhaust manifolds, factory intake (someone did the 'Vanke' mod to it), comp solid flat tappet cam, 750 carterbrocks.

Pretty much stock stuff with more carb, cam, and cubes.
 
Congratulations and great story! I'm sure you are the only person who ever had that happen...
 
Round 2 of misadventures.

The carbs were far too rich, and the plugs quickly fouled. No big deal, I'd just jet down the carbs, swap in a new set of plugs, and be off and running quick as a wink, right?

So, naturally, I broke the first plug taking it out. After matching the two halves together in my hands, I noticed a sizeable chunk of porcelain still missing. Got extremely lucky, the chunk was still sitting in the plug tube.

To make another long story short. While screwing around with the carbs, unbeknownst to me A LOT of gas got down in the motor, especially in one particular cylinder. Again, I got extremely lucky. While trying to start it up again, the battery was too weak to crank it against all that raw fuel. If it had lit off, a rod could have bent or worse...

Anyway the car is up and running great now, it seemed to to like 30-31 deg timing best. Does that sound too low to you guys?
 
HEMI. Not much else has that magic. I'll never be able to afford one, but damn, I'd love to.
 
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