Unless you are running some type of HEI, MSD or equal, I would think your spark gap is too much. As far as the fuel boiling issue, I don't follow how the car will start as normal if it sits for a couple hours. Seems to me if it is boilling out of the bowls it would still require additional cranking whether it sits 10 mins or 2 hours or 2 days to fill the bowls back up. After the motor cools, it fires right up , 2 pumps and bingo, every time.
Thanks very much for the quick feedback on the spark gap - in regards to that, my research on stock gap says for a 360 motor like I have, it should be .035 running points.
I have the Mopar silver box electronic ignition and I've read several places that recommend bumping the gap up to .040 minimum up to a max of .045, so I gapped them at .042. Anybody else think with my setup that .042 is too much and if so, should I put it back to .040 or .035? Can too much gap affect a hot start? The # 5 and # 7 wires are also very close to the headers - can this cause a hot start issue?
As for the fuel boiling issue - I found in my files where I found that article. It was in the Oct, 09 issue of Mopar Action magazine in the tech topic section. The author says the issue is not the fuel boiling completely out of the carb, but rather that vaporized fuel can't be pumped or metered and today's high RVP gas (relative vapor point) exacerbates the problem.
I went outside in the rain this morning and gave everthing a quick check again - the fuel filter is between the carb and pump, no gas smell in the oil dipstick, all fuel lines are at least 4-6" away from all heat sources except the line from the pump to the in-line fuel pressure regulator is resting against the top of the head and the intake (but these don't seem that hot to the touch and I'm not sure how to clear that contact), it fired right up this morning after a few pedal pumps and closing the manual choke on my Eddy carb so fuel is getting to the carb and I have my fuel pressure set to 4 psi at idle. But then after shutting down and trying to fire it back up, whether pumping or not pumping the gas prior to turning the key, the motor just cranks and cranks and it won't fire.
By the way, I didn't mean to hijack this thread - I have a similar issue and if the original poster hasn't got his car fixed, hopefully new info provided for my problem will lead to a solution for both of us...