I'm surprised the adjustable pushrods can't be made the proper length. I've run them before in applications where stamped rockers were required, but the heads (and maybe block) had been cut. I know for a fact they will adjust to .110" SHORTER than stock (what I needed) and will also go longer......although I don't know how much.
I have some adjustable pushrods that can be adjusted to the correct length, but my understanding is that they are just for finding the correct length, and not for running with them in the engine. Right?
I have done some more measuring and found that the pushrods that I had were too long for the stock stamped rockers as well, but even worse with the Comp Cams roller rockers. I had purchased them FOR A 383 engine, and I have double checked this with other 383 pushrods for sale, and they are 8.555" which is correct... but they are too long. I actually need 8.406". To the best of my knowledge the block or heads have never been trimmed, only shaved for flatness. Hmmmm...
I am pretty much under the assumption now that the pushrods were too long and were not allowing the lifters to pump up. They were probably just squirting the oil back out when lifting. They were about 0.155" too long on the tallest valve stem which is quite a bit... about 5/32"
I have ordered some pushrods of the correct length and will see if this solves the problem when I install them and calibrate the lash (now that I have adjustable rockers... yey!)
I still don't know exactly what caused this problem in the first place. Maybe the Comp Cams tappets that I ordered with the cam are taller than stock??? Could this be the case if they were perhaps for a 440 instead of a 383? Maybe something like that is what happened (about 13 years ago, too late to send them back now).
Just another note... I have found that the Comp Cams High Engergy hydraulic lifters are designed for pushrod oiling type valvetrains (which is annoying because it is wrong for these engines), but I am going to go ahead with oiling type pushrods (because they are the only ones that I can find in the length that I need) and the rockers will just get oil from both sides which doesn't seem like a problem to me.