HI guys..
Well it's in!
A few things for those considering this..Or, those that did this or something similar to DRUMS (all around) cars. I read a lot of BS as it turns out, about how doing this to a manual ALL Drum setup will put your head through the windshield when stopping.
In fact right after fitting this I would agree..Except for the fact that you really WILL need to check all drums and their respective adjustments.
Firstly, once fitted your brake pedal will now be level with your accelerator. For those that had manual brakes, this is going to take a little getting used to. I personally like it as it is very similar to my new Audi A5.
On the first road test I noticed 2 things immediately.
1. My pedal travel was obviously greatly reduced.
2. For the first half of travel there was NO BRAKING! eek!
So I looked at the rear brakes first. Wayne had mentioned that you will need to check all the tolerances and adjustment for the rear brakes. The problem most people have is having none of the 30% percent or so of rear braking for the first half of pedal travel. Then WHAM! The fronts kick in at 70%!
Not a huge problem at speed..But a little bloody exciting at low speed or in traffic!
Ask me how I know!
But after adjusting ALL drums, and in my case I had to adjust plenty for the rears, I now have progressive braking again. Pedal has hardly any free play, and I can feel braking come on early, meaning the rears are kicking in first.
Overall..I am really happy. It's like a new car. It would be tempting to see if I can out brake new cars now, but I realize that drums will still fade with increased heat. But for what I do with the car these are now excellent and light years ahead of manual brakes.
In the sake of complete transparency. I did have one other small problem which is now fixed.
The pressed Master Cyl. cover had a slight "high" area between the 2 compartment 'domes' (don't know if there is a correct term for those). The pressing was a little too much and when the cover was on the master cylinder, it was rocking on the camber. I used a small hammer, a wood block and a metal bar like a 'dolly' and gave it a few swift hits. The high area flattened out and the cover fits perfectly. Unfortunately the fluid leaked and has taken some of the black off of the cylinder body. But that is an easy fix.
If I had caught this issue prior to fitting it I would have fixed it first. But I wanted to mention it in case someone else does this and hopefully you can now check this BEFORE installing and filling with fluid.