Things are looking up, at least a little. Scheduled another front end alignment at a shop about 20 miles away. Should have taken it there in the first place but I did not want to drive that far if the toe was messed up. Did some more digging on the "Electronic Assist Automatic Choke" and just how it is set up to work. At ambient temps above 68 degrees it uses a 40 watt heating element that heats a spring to allow a rapid choke come-off. Below 68 degrees that heating element will not come on and the choke will stay on until heat from the heated exhaust gas in the cross-over heats the spring to allow choke come-off. Here as some pics of that bi-metallic spring:
CHOKE OFF/SPRING RELAXED by heat which allows CHOKE Come-off
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CHOKE ON/SPRING COLD pushing rod up and engaging the choke
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On the carb it works like this:
CHOKE ON
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CHOKE OFF
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If the choke is ON, the linkage will not allow the secondaries to open, no matter what the throttle position. If the choke is OFF, then we can have some fun. My problem (I think and will test later in the week) is that the choke is not wired to a battery source as I figured I would just let the engine warm up and the choke would come off when the motor got warm. So the little heating element is never on and choke come-off is solely a function of the cross-over heating up the spring. PROBLEM: When I rebuilt the engine I switched to a larger intake gasket that covers the cross-over. Lightbulb moment, not much heat getting to that spring if the cross-over is blocked. No heat, no choke come-off, so NO secondaries. End result, no FUN.
I tested this on the running car by wiring the choke straight to the battery. Did what it was suppose to do. Heating element came on and in less than 2 minutes choke come-off was achieved. Might have to remove a little of the intake gasket blocking the cross-over as even when the engine was up to temp, there was not enough heat to relax the bi-metallic spring enough for choke come-off. Now that I know what the problem is a solution can be worked out.