Well an update on my wrangler.
Got some 16" Moab wheels in black, and nice moderate Goodyear tires, about 29" tall (more like stock) h it behaves MUCH better now that it doesn't have the taller tires on, with the tall factory gears (3.07). And the secretary look is going away with the black wheels...
Installed a cheap set of LED headlights. Worked well enough but kept getting flashed. Pointed them down more and moved on.
Installed OEM fog lights, wired as DRLs (on with ignition).
Stripped, sanded, and bedlined the interior (home roll-on kit...duraliner? Can't remember the name at the moment). It's holding up well, and looks great.
Put a hoist in the garage for one-person top removal and storage.
Installed an Alpine Bluetooth stereo. Put a compact powered sub under the driver seat, for just enough bottom end. Doesn't rattle windows in storefronts when I drive by, but the stereo doesn't sound like a telephone anymore.
Swapped in a rebuilt trans...still the same noise. But now I have a spare trans. Woo. Hoo.
Checked the rear diff (D35). Had about half an inch (!!) of in-out play on the pinion! Somebody swapped the pinion seal....and didn't torque the nut properly. It calls for 250# to start, then torque to a spin-resistance measurement; I had to make a fixture to hold the pinion from turning as I torqued it. Whoever did the seal...didn't do that.
Opened it up. Teeth had a good pattern, no damage. Replaced inner and outer pinion bearings, and replaced the axle bearings cause one was notchy. Left the carrier bearings - nice and smooth, no notchiness. Put er back together, torqued the pinion nut PROPERLY (less than 1/32” end play), and all nice and quiet now.
Put new LED headlights in last weekend, with nice halo DRLs, and they work great. Wired the fog lights to come on with park lights now, since I have DRLs in the headlights. No more glare, no more flashing. Win-win. I'll pop one of the old LED lights into one of my motorcycles. Visibility on the bike is a good thing and I rarely have that one out after dark anyway.
And I painted the headlight trim black, just because.
Low beams (no bezels, paint still drying)
High beams
Hasn't been too much of a money pit...yet...but definitely keeping me busy with fun stuff!