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Found a leak! But how to fix?

dave's not here

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Greetings all!

1968 Satellite 4dr.

Up here at the inner fender outer fender front door meeting place :)

Is this a caulkable/strippable affair? Water pours right down into the passenger floorboard.

Starting place?

Thanks!!!

door channel1.jpg


door channel2.jpg
 
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Cowl / heater seal leak, or rust hole? Rubber seal for antenna cable in kick panel?
 
If you can find a hole, I would suggest a rust converter like “Rust Mort”, then body sealer over it
 
Are you sure it’s leaking into the passenger compartment from there? These cars are notorious for leaky wiper seals. Mine would rain as much inside as outside in heavy rain from the seals.
 
If it's an old mopar then it's pretty much a sure thing it's gonna leak somewhere.
 
It isn't a pretty car, spray the livin' daylights out of it with this. Fix it proper if and when you restore it.

flexible-rubber-sealant-black-405-g-5af3b19f-66e6-4c5d-b734-0240b07017d6.png
 
I have a 67 Jeep Gladiator pick up. It had a water leak in a similar area. Though it was inaccesable from the outside like yours is. It had to be accessed inside thru the floor vents in the A pillar. Reached up thru the bent and used a pick to pull away the flakey maerial. Then with a small wire brush and scrubbed it as good as I could. Used #m seam sealer to fill the hole . Its been that way 3 years. Set outside never garaged. No leaks.
Doug
 
Until the day comes you're ready to repair the sheet metal, (by a shop) properly, and repaint the repaired metal, your goal may simply be to minimize leaking into the interior, and not worsening the problem with exposure to rain. If garaging is an option, this will help. But some hot and humid climates are prone to spontaneous rain storms when out shopping and cruising.

The spray on stuff is an option. Another is the foil-backed butyl tape used to seal HVAC ducts in buildings and sold at most hardware stores. That stuff is super sticky and never hardens and holds up well to the environment and exposure to water.

De-rust the area as best you can, prior to repairing and treating.

Considering the crumbly nature of rusted metal, caulking would not be my first choice. Just like the other options above, you want those rusty crumbles gone, before applying any kind of sealant.

Lastly, as others have suggested, I don't believe this is a common failure, so finding the cause of the rust may rank high on your TODO list.

Observing how the rust seems to follow the curve of the upper cowl, it does not appear to be caused by runoff from the roof or windshield. My guess is the cowl area inside is filling with standing water, and rusting from within. If this is true, that's the leak you want to find and repair.
 
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