You asked a fair I believe sincere question, unfortunately no honest response I can give will not create a lot of strife.
I have given you a hard time for being critical of some things that have become popular for enthusiasts to do but in the interest of fairness, I am willing to revisit your concerns.
If I recall, you questioned the value of certain things that enthusiasts have done in the interest of improving durability and such in regards to suspension and steering.
I may have just dismissed your opinions given my youthful arrogance and not given you a chance to explain.
If your assertions are that some “modifications” are pointless and only add weight, I am willing to accept that that is possible.
For one, I think that it might be true that welding stiffener plates to a car with LCAs that show no abnormal wear or damage, for use in a car that will not be pushed very hard…the plates may not make any improvement at all since no weakness currently exists.
Regarding the switch from 9/16” tie rod gear to the 11/16” stuff, the same argument applies.
It may be that some guys like the feeling of making improvements even if the car is never pushed to the point of highlighting any advantages the changes may give.
I welded up all the seams in my K member, added gussets and reinforcements to the steering box mounts too. My rationale was that this area flexes with the car sitting still so it must flex more under duress.
I do not know of any legitimate engineering that supports the LCA stiffening plates but given my experience in construction, I do know that even thin sheets of plywood nailed over a 2x4 wall do increase the rigidity of the wall by a huge amount. I welded THICK plates to my red car but have since stepped it down to .090 thick sheets for subsequent vehicles. I am building a 4 door Dart that may not even get them at all.
The 11/16” tie rod
upgrade ?
It was believed that the bigger parts were far more likely to resist deflection but I wonder if the weak links were the sleeves themselves. Maybe using solid tie rod sleeves instead of the stock slotted ones is enough.
We can disagree but I personally welcome a discussion on the merits or drawbacks.