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Need some advice from experienced 'Audiophiles' out there

kiwigtx

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My buddy and I have been asked to install a new sound system throughout a large open factory here. The workers in the framing assembly factory put their ghetto blasters on in the afternoons, and the bass is drifting across the yard enough to annoy neighboring tenancies. When I say loud, I mean so loud that even with decent ear-muffs on in the same factory, you can quite clearly hear the constant banging of coconut shells & drums in the beat of the songs.

We have started looking at a managed audio system which could be controlled from the office areas - as in 100 Volt Line systems. Although not committed to this, we are looking for a system where the bass tones are limited, and there can be no interference from employees on the shop floor. The sounds of industrial saws cutting timber frames & air-powered nail guns firing all day can get on some people's nerves at times. The office is upstairs, and I think they can hear quite a bit of the bass also.

Another option was to have each employee assigned their own wireless ear-muffs (not headphones) so that they can listen to the music without anyone not wearing them to have to listen also. The biggest issue there is that it seems like the only ones available are Bluetooth. Bluetooth won't work, as there are around 40 guys working, and Bluetooth required a one-on-one transmission...meaning too many bass stations to connect to. Wifi would be preferred as you we would only need one of two repeaters, and everyone could receive from the same channel.

there is also an option of 'Silent Disco' where everyone has the same headset and connect to the same channel, and only those wearing the headphones are able to hear the music. This is probably not going to work either, as the headsets must be rated as ear-muffs also, to comply with local OSH regulations.

One more consideration is that any system implemented must have the facility to be interrupted by important signals like a Fire Alarm, or Staff announcements via a PA, or Fire Panel.

Looking for any helpful suggestions here please. :thumbsup:

PS....I see Amazon are selling ear-muffs....new and Used. Who the hell buys used ear-muffs? :eek:
 
I know if I was forced to listen to some **** I didn't want to listen to at work, it would make for a very long bitchy day. when I want to listen to music at work, I put my , can't hear ear gear , over my ear buds. if we don't supply our own music ,and discreetly I might add, then you're SOL, as we do not allow music to be blasting around the shop.
if you really want to stir the pot, blast Rush Limbaugh's mid morning show LOL
 
We cut there cords told them if want to listen to your type all had to have there own head phones or ear buds so not to bother other co workers ,told them if they can't obid then no radios period. Can not stand hearing sheet metal bouncing from there cars nothing more annoying than boom boom pop pop rattle rattle
 
that is what happens when you have bunch of people that want to listen to what they want and not what they are listening to
 
Back when I worked at the pork plant we had music piped in lol.
Always a fight over what to listen to, This was back before rap ect.
what we ended up with was 3 days country & 3 days classic rock, switched every day. seemed to work out ok.
 
Back when I worked at the pork plant we had music piped in lol.
Always a fight over what to listen to, This was back before rap ect.
what we ended up with was 3 days country & 3 days classic rock, switched every day. seemed to work out ok.
Muzak, long gone but now called Mood Media.

Would be cheaper to let them play the music and insulate the area with sound insulation.
 
Let us know how you make out with that.

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The cheapest way is to hire a bunch of old a-holes like me who can't hear sh_t!
:lol:
 
I’d say you have 2 systems needed. Noise canceling, and sound propagating. Sonos makes a lot of industrial type systems..... not cheap
 
Ban boom boxes. Problem solved.
If the "music" is that loud its got to be violating noise regs.
 
Would be cheaper to let them play the music and insulate the area with sound insulation.
Not possible as both ends of the factory are open all day - sliding doors about 6 metres tall and about 20 metres wide. The wind just blows through in winter. Trucks constantly grabbing the packed sets of frames as they are finished and strapped up.

I like the idea of banning the radios, but then I would make any money out of that. :rolleyes:

Two years ago, my colleagues and I installed a new main switchboard only about 5 metres away from the main offending ghetto blaster. When Radio Coconut was cranked up in the afternoons, we started to make ourselves scarce. Seems that the afternoon shift start slowing down and taking it casual later in the day.

Thanks @Durandal25 ...I will check out what Sonos has to offer. :thumbsup:
 
Sonos is an outstanding brand, very innovative and integrates with multiple popular music servers like Pandora, SiriusXM, etc.
If you decide on the 100v "tap" system, the greater the number of speakers, the less hot and dead zones, in other words more speakers give a more even sound but less overall perceived volume. Easy and cost effective to wire because you daily chain, instead of home runs.
BOGAN makes amps for that kind of system with emergency siren break in capability. EDIT (Damn auto correct)
 
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Another option was to have each employee assigned their own wireless ear-muffs (not headphones) so that they can listen to the music without anyone not wearing them to have to listen also. The biggest issue there is that it seems like the only ones available are Bluetooth. Bluetooth won't work, as there are around 40 guys working, and Bluetooth required a one-on-one transmission...meaning too many bass stations to connect to. Wifi would be preferred as you we would only need one of two repeaters, and everyone could receive from the same channel.
You do not need to worry about bluetooth/multiple channels. While there are work-arounds for this, you might be better off just transmitting your music channel on an FM frequency, and giving everyone an appropriate receiver and headphones. I have my own transmitter, with only minimal power (won't transmit very far) you won't need a broadcast license. There should be noise cancelling headphones that are approved for loud environments, such as airport aprons.

Then, you can begin to play your favourite melodies to encourage enthusiastic work efforts.
s-l400.jpg
 
You do not need to worry about bluetooth/multiple channels. While there are work-arounds for this, you might be better off just transmitting your music channel on an FM frequency, and giving everyone an appropriate receiver and headphones. I have my own transmitter, with only minimal power (won't transmit very far) you won't need a broadcast license. There should be noise cancelling headphones that are approved for loud environments, such as airport aprons.

Then, you can begin to play your favourite melodies to encourage enthusiastic work efforts.
View attachment 969712
mmmm...maybe some Nana Mouskouri to go with that.....or Demis Roussos...


Rousing stuff... :D
 
It's hard to solve this type of problem, we had the same thing. Ear buds or nothing.
 
It would be cheaper to give them free Wifi and Earbuds to listen to the music of their choice from phone , Ipod whatever .
Once you lose your earbuds the next set is on you . 15 types pf music requests everyday or listening to a style you don't like with annoy people .
 
I figured @biomedtechguy would chime in
that was his old occupation AV or audio stuff

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the owner should pay for a new system
so @kiwigtx can still make some $$$
& have the volume control & station/channel selection
locked in his or the shop mngr. office

turn the radio down

have some sort of sound absorbing stuff, on certain walls will help
(we used some stuff, low density open cell foam, that looked like egg crates in the auto-dealerships shops,
on a few of the flat walls directly across from where the speakers were pointed,
the Shop service mngr or head Service writer was in charge of station, music selection & volume...
bring him/them donuts he'd comply, it was only a 30 watt output IIRC too, plenty loud in the shop
& it wasn't offensive in the sales areas, there was no cRAP music allowed either)

even if the doors are wide open, it will absorb a vast amount of the

offending noises
 
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