I think I've got my problem figured out. When the rear nut is tightened down to 75 ft/lbs, the strut rod is locked into place, and the heim joint doesn't have enough side-to-side twist in it for the LCA to have a full range of motion. If the rear nut isn't cinched up tight on the LCA, and the strut rod can spin at the rear, then the heim joint is fine; unless you're trying to build a "Back to the Future" hovercar and need the LCA to drop to vertical.
If the rear nut has to be cinched down tight, than I don't think it's possible to avoid binding; and stressing the heim joint. If you index the strut rod perfectly, cinch down the rear nut, and move the LCA through it's full range of travel while the front nut is not cinched down, the front piece will rock back and forth as the limit of the heim joint's travel is passed.
If you followed the instructions, and didn't tighten the rear nut down until the car was on the ground, you'd probably never notice. The strut rod wouldn't bind unless you got close to the bump stops or the front end was in the air.
That's what it looks like to me. Unless there's a reason why the rear nut absolutely has to be cinched down, I think it should be left loose enough for the strut rod to be able to rotate.