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Welding observations that I have made....

Kern Dog

Life is full of turns. Build your car to handle.
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I spent my life as a Carpenter but have been a car guy even longer. Quite awhile ago I learned that you really limit yourself if you have to rely on others for welding things.
Old cars with crash damage or rust will need repair. You can get on the list and wait your turn or find a way to do it yourself. There are numerous times that having a welder here has saved me money. For almost 30 years, I’ve only done MIG welding. Most automotive stuff can be done with the MIG. I’m not a great welder but I do okay. This past month I started a welding class with another FABO member. This week we did some stick welding, a type that in my opinion, is obsolete for what kind of stuff that I do. I took the class to improve my MIG skills but this class is geared to exposing students to all the common welding techniques. SMAW, GMAW and even TIG. My skills at stick/arc welding are not good but improving. It was so frustrating , I would have quit but I heard that next week (week six of eight) we focus on MIG! The first four weeks were spent learning terminology, symbols, techniques and fabrication. They had us build mini-Hibachi grilles….

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They had “plans” we had to follow to cut and shape the sheet metal. The designs of the bases were up to each student to come up with.

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That was fun. The welding booths there were often busy so I MIG’d them together at home.
This week, all the work was done in the shop at the college, that brings me to the point…..
As we age, as our eyes age, first we need more light to see….then we need glasses, then thicker/stronger glasses.
I’ve found that even still with strong glasses, I often need more light than I did before. The booths at the college have a fluorescent lamp behind the work that barely lights up the stuff you’re working on. I struggled with the work today….

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We all struggled with the stick welding but for me, welding blind sure made it a pisser. The younger guys didn’t have a problem with the lighting.
I stopped at the local welding supply to see about a welding hood mounted light. They had nothing. At home, I made this:

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It is fairly simple. Back when I was still working in construction, we often started work before sunrise and needed light to see and work. We al started wearing those LED lights attached to an elastic band with power supplied by rechargeable batteries. I just cut the bands off and screwed it to the hood…

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Once welding starts, the lens darkens for protection but before and after, a dim area makes it hard to know where to get started.
Tomorrow I'll give it a try and report back....wish me luck!
 
What percentage of a sausage fits on that grille.....asking for a friend. :poke:
 
I've noticed that even with the auto-darkening, my eyes have to adjust to the light conditions...before, during the weld and after. Low light makes it really difficult.
You can get these lamps on Amazon for around $20. They really are bright enough to work in the dark.
Rechargeable batteries are great for something like this. You could make brackets to hold a standard flashlight to the helmet, some are lightweight so you may not even notice the added weight.

What percentage of a sausage fits on that grille.....asking for a friend. :poke:

The grille bars are 9" left to right, the end metal pieces reduce it to 7 1/4" front to back so you're probably not going to cook foot longs on this one though you could get 5 or 6 regular dogs on it at a time.
 
The grille bars are 9" left to right, the end metal pieces reduce it to 7 1/4" front to back so you're probably not going to cook foot longs on this one though you could get 5 or 6 regular dogs on it at a time.
Awesome....so more than just the tip... :lol:
 
I have a nephew that is a pipe welder.
It is all stick work. 5 days a week.
Most jobs are power plants and factories.
His stick welds look like tig work lol.
 
I usually have my head in an area where there is little to no room for a helmet........ I don't think I've had one on my head in over 20 years.....I just close my eyes and hope for the best :D

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Don’t tuck your shirt in, slag gets down your shirt and will work it’s way down... I made it to 6G. I was proud and got a lot of burns,got to the point usually if a burn happened I could keep going and finish the weld..Always wear protection including ear plugs. It did take me 2 attempts to make the 6G. I had magnetic flashlight in my booth it helped. Your start and stops are critical. You are well on your way! Don’t wear bifocals and get a cheater lens for your lid if you need more magnification.. Enjoy it !
 
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Don’t tuck your shirt in, slag gets down your shirt and will work it’s way down... I made it to 6G. I was proud and got a lot of burns and got to the point usually if a burn happened I could keep going and finish the weld..Always were protection and including ear plugs. It did take me 2 attempts to make the 6G. I had magnetic flashlight in my booth it helped. Your start and stops are critical. You are well on your way! Don’t wear bifocals and get a cheater lens for your lid if you need more magnification.. Enjoy it !

+1 on the ear plugs. You never know when a piece of molten slag will fall directly into your ear.
 
Talk about timing. This afternoon I was welding in a little plate to fill where someone had cut a hole in the kick panel area for a speaker. I couldn't see crap so I had to move the car and close the shop doors because of glare. Still couldn't see crap so I got my ryobi free standing shop light and put it behind me, slightly off to the side, and could see a little better when my reading glasses weren't fogging up. Then had issues with the dimming happening a second to slow so I had the green blob in the center of my vision when I was trying to do a series of tack welds. I just texted a friend telling him that I am going to the welding supply shop tomorrow and getting a "good" helmet. Maybe with built in magnifying lens. Never occurred to me that a light on the helmet, aimed at where I was looking, might be really useful.
 
In order to make a good weld you need to start with stick. Stick will teach you what you need to do. If you can't see what's going on in the puddle and how much you're cutting in you'll never catch on. I've worked with coworkers that could mig weld the most beautiful beads you ever seen. The problem was they hadn't penetrated very well. The backside of the weld didn't even show any discoloration and in a drop test, the weld would crack. Stick welding is a different technique from mig. It's more of a whipping in and out of the puddle. Takes practice but once you learn how to weld with stick your mig welding will improve.

Seeing what your doing is of upmost importance. Lots of auto darkening helmets have light adjustments from darker to lighter, depending on your eyes. Also if you wear prescription glasses you might want to try taking them off when using your helmet. Some people have to use a magnifying lense to see better. You have to figure out what works for you to be able to see a clear picture of what's going on in the puddle.
 
I only know how to mig...... and I don't actually weld long,continuous with my eyes closed

I let go of the trigger for a second mid-weld, and take a peek; then arc right back into it while the weld is cherry red......like 3 seconds on/ half a second off

so technically, I do weld everyone's car together with my eyes closed :eek:

I do wear green shades, but not too dark

and I try to "hide" behind the nozzel and my hand best I can; no gloves ever....... It's all become habit

only got flashed once, when I was like 18....... I don't recommend it
 
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I have a nephew that is a pipe welder.
It is all stick work. 5 days a week.
Most jobs are power plants and factories.
His stick welds look like tig work lol.

I would like it if my stick welds were better but before Monday, the last time I used any type of arc welder was in the mid 90s. I used 7018 rod to fix damage from the stunt cars I jumped in my home movie. My welds were ugly then but they held together.

Don’t tuck your shirt in, slag gets down your shirt and will work it’s way down... I made it to 6G. I was proud and got a lot of burns and got to the point usually if a burn happened I could keep going and finish the weld..Always were protection and including ear plugs. It did take me 2 attempts to make the 6G. I had magnetic flashlight in my booth it helped. Your start and stops are critical. You are well on your way! Don’t wear bifocals and get a cheater lens for your lid if you need more magnification.. Enjoy it !

6G ? I'm not familiar with that. Is that a certification?
I have no plans of making a career of this, I just took the class to improve my welding skills on sheet metal. I did weld a winch mount on my trailer...

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I made a CHP/State Trooper type of push bar for my work truck...

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Most of the welding I do has been sheet metal on the cars. I wanted to get better at that. It didn't occur to me that stick welding would help my MIG skills. I've never had a weld pull apart or break, maybe I am charmed!
 
I only know how to mig...... and I don't actually weld continuous with my eyes closed

I do however let go of the trigger for a second, take a peek, and arc right back into it while the weld is cherry red......

so technically, I do weld everyone's car together with my eyes closed :eek:

If I had a lot of tacking to do I have a hand held shield. I've burnt my face numerous times tacking with my eyes closed.
 
Stick welding is a different technique from mig.

Yeah, I'm seeing that. The man said..if it has slag, you drag. For all these years, I've dragged the weld with MIG but now I'm being told that I need to push the weld. I'm trying to UNlearn my bad habits to get better at this.

It's more of a whipping in and out of the puddle. Takes practice but once you learn how to weld with stick your mig welding will improve.

Seeing what your doing is of upmost importance. Lots of auto darkening helmets have light adjustments from darker to lighter, depending on your eyes. Also if you wear prescription glasses you might want to try taking them off when using your helmet.

I wear contact lenses but need 1.50 cheaters for up close stuff. I do have "diopter" lenses to put on the inside of the hood.

Some people have to use a magnifying lense to see better. You have to figure out what works for you to be able to see a clear picture of what's going on in the puddle.

I love the elegance of a clean looking TIG weld too. Maybe they will let us do that by week 8 ?
 
Take something with type on it and see if you can read it through your helmet. That should show your focus. Then all you need to do is figure out your darkness setting when welding.
 
I never took a class for anything..... I'm pretty sure I do it all wrong .......... don't try this at home lmao

one thing about welding sheet metal, penetration should never be a problem
 
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