Finally dug into my fuel tank issues. Ordered a Mustang GT 5.0 pump from Summit for several reasons, one being it should be more matched for my 318 from a flow. I went with a Carter based on some opinions. Well I opened it it today and guess what. The damn thing is a Walbro rebranded and it is the higher flow rate than the one I currently have.... Well I already had the tank out so I pulled out the sending unit and pump since I had another idea about the pump noise when hot and the gaskets leaked anyway from day one with a full tank. The parts came with neoprene gaskets and the general consensus on the web is they suck with some fuel blends (California was discussed a lot). Well it think Arizona is similar. In 2 months the gaskets were already deteriorating....
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They also has crushed to the point where the screws were loose too. I used Permatex Aircraft Sealer on them per the instructions which is likely why they were not leaking worse. I installed the cork/rubber gaskets from Tanks Inc and they are much better. You can torque the bolts down and they get tight and not questionable with the gasket being squishy like the neoprene ones.
Here are the number, did not get photos of them before I installed them.
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Lastly I found that I had the pump strainer pressed against the bottom of the tank when I installed it the first time. I read on the net where someone else had a noisy Walbro and they found the same thing. All I can assume is when things get hot the metal expands and the clearances get smaller still. I cut the feeder tube down another 1/2" to get the bottom of the strainer where it attaches to the pump to be 1/4" at least above the bottom of the tank. The sloshing gas will wick up the strainer so that 1/4" won't make a difference. The "Carter" pump will be going back to Summit next week.
Changed the oil and filled it up. Took it for a quick drive and the pump is the quietest has it has ever been plus so for no gas leaks! Fingers crossed. Need to go for a long drive and get things really hot. That will be easy as it is suppose to be 113 in Tucson Monday...... YUCK.....