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Extreme noob bodywork questions....

kllrbee

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Hey guys,
Ive got my 69 Coronet almost torn down to a shell. While Ive worked on cars my whole life and Im pretty decent with a wrench, this is my first complete teardown. I can honestly say that I know next to nothing about bodywork. With that said, I am willing to try and learn.....gotta start somewhere. Plus, this car will be a driver. Its not # matching and I dont foresee winning any trophies. It just needs some new metal and paint.

Im pretty close to being able to DA sand it. Here is where the noob questions come in.

1) Should I do piecemeal or try to get the whole car done. I ask this cuz if I do the whole car, its going to take awhile, and Ive heard not to leave bare metal exposed for any length of time.
So would it be better to strip, say a fender, do whatever needs to be done to it (hammering out dings, cutting out rust, welding in new metal, etc), bondo and primer and then move onto another part of car? Or strip the whole car, then do all bodywork, then all bondo, then all primer?

2) I am only planning on using bondo in the sections where I cannot straighten out the metal. For instance, I have a small crease in right fender that I just dont see how I can get out whether its hammer on or off. Is a small amount of bondo ok in those circumstances or does it usually just come back to bite you by bubbling later on down the road? Any specific brand of bondo (actually bondo is a brand isnt it?) I think u know what I mean....haha. is there a difference in quality? please recomend.

3) Now this question is almost embarassing.... So ive got my panel all stripped, bondoed, block sanded, and it feels nice and smooth, now do I primer it? or do I need to treat the remaining bare metal somehow? If I can prime it, what type of primer? Can I just use that spray can automotive primer they sell at home depot?

4) Once primed, can I leave the panel or car that way for a considerable amount of time (inside garage)? Say...6 months to a year while I save up for paint job?

5) What am I forgetting?

I know....lots of noob questions. But this is the stuff I need to know before I start stripping.
I appreciate any and all advice whether it be a comment, a link, a write up, or anything to help me get started.

Thnx!
 
Well you're off to a good start by asking questions..Quickest and most efficient thing to do, get the car media blasted and the coated in primer. Do not leave bare metal exposed. Even a finger print will rust when exposed on bare metal.

As far as what primer......Some guys go with an Etch, some go with an epoxy right off the bat with bare metal. Myself I go with a good Epoxy like PPG DP40. Expensive, but good stuff. The epoxy can sit for months and months without any problems before filler or paint is layed on. If you go etch, do not lay filler over the top of it. Here's a thread to go into the basics a bit more on that:

http://www.forbbodiesonly.com/moparforum/showthread.php?t=3552

As far as "Bondo", throw that stuff in the garbage can because that's where it belongs. There is much much better poly fillers out on the market that out perform the bondo brand in every aspect. I go with the Evercoat line RAGE Extreme. Levels well, applies well, low pinhole formula and much more workable. Glaze coat works well for fine tuning the RAGE. I go with Metal to Metal or duraglass in transtion areas like the rocker to quarter, C-pillar, A-pillar to cowl...ect....ect...

As fa as how thick it can be layed on...I wouldn't put anymore than 1/8" of an inch total. The less or better. If you can't get a dent/worked area leveled out with that or less, try pulling/hammering out. If that's not possible, replace or weld in fresh metal. Do not use primer in a can if you're gonna take the time and money to bring the car back. It does not hold a wick to the spray gun primers...

Wish i had more time to dig a bit deeper in depth, but hope my 2 cents helps out down the road. Plenty of other guys here with experience will be chiming in as well I'm sure.

Good luck.
 
Propwash has you covered pretty good for starting your project but just quickly would like to add, When you get time, being this is new to you, Go to the "Members Projects and Resto" threads and you can read how so many do these things you will get involved in.. Lots of great info there... Good luck, there's a lot of great folks here willing to help with questions...
 
X3 Propwash. I'm a big fan of epoxy primer. Once the panels are primed in epoxy they can sit without fear of rusting. I have used the PPG DP epoxy but the last few years I switched to SPI. http://www.southernpolyurethanes.com. They also have a great forum. Good luck.
 
X3 Propwash. I'm a big fan of epoxy primer. Once the panels are primed in epoxy they can sit without fear of rusting. I have used the PPG DP epoxy but the last few years I switched to SPI. http://www.southernpolyurethanes.com. They also have a great forum. Good luck.

Heard/seen good things about them too Eric..Price is a lot more pleasing as well vs. the DP40.
 
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