Well hello there fella's and I hope you have all been keeping well over the last three-and-a-bit-weeks. I've been busy with work so that's good. Not life-changing busy, but busy none-the-less.
Today, Monday 29th June sees me with an hour spare. So I thought I would tackle the work that's holding me up with the interior, and it's this despicable hole in the drivers footwell...
You know what's next.... I tried to keep dust and crap and danger to a minimum by using my tin snips...
But they were about as much use as a chicken flavored flower pot. So I donned a mask and some eye wear and very carefully (there's the ebrake cables and the speedometer cable right there, not to mention the frame) cut it out as evenly as I could...
Next, I used one of my hacks to make a template for the piece to be welded in. This time, I used some cheap-*** clear laminate I have. You can just about see it in this pic below, I gently covered the hole without stretching it...
Then I was able to draw around the hole, oversized, and mark where I want to plug weld this sucker.
...and also mark roughly where the bend needs to start.
I carefully peeled it away and here on the table top you can see how effective this hack is for making templates.
I painted every possible inch under there, with POR15, and Rustoleum out of a spray can for the hard-to-reach areas, and hit the bare metal with weld-thru primer.
Unfortunately I've run out of time. I like to update this thread at the time, otherwise I'll forget to do it. That's all for today, I'm hoping to cut the panel and weld it in tomorrow. For now, gentlemen, adios. Be safe and be lucky. Gary.