Alright, hears what I've done twice with the same result "I know, doing the same thing twice and expecting different results is the definition of insanity". First I better tell you what I have, it's a 451 (400)BB with a Comp Cam 21-224-4 kit (matching hyd lifters) with Comp Cam Magnum rockers. I adjusted each cyl at a time, the intake when the exhaust just started to open and the exhaust while the intake was at max lift. I spun the pushrods while I adjusted the the rockers until I felt a little friction (zero lash) and then another 1/2 turn (.020 preload). Hears where I think the problem is, at zero lash I can still very easily depress the lifter by hand "very easily", if I go a little farther then I can feel it get really firm. It almost feels like there is a small amount of light spring tension before I actually start depressing the lifter. If this is the case I will likely end up needing new pushrods as I have about 4 threads sticking out of the bottom at that point. I've built several motors and never recall having this problem, usually zero lash and then the preload and your good. Also because of these issues I haven't been able to run it for any long periods of time (I probably got 20 minutes on it keeping rpm's between 2,500-3,000) what are the odds of damaging the cam (I used Lucas break in additive). Help please