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Welding observations that I have made....

This week has been TIG welding. Holy crap! This sure is a clean and quiet method. Hardly any noise at all, the welds lay a lot flatter to the point where I question the amount of penetration I'm getting.
It is very frustrating though....You have to hold the torch one handed without support from your other had because the other had fees in the filler rod AND to make it even more complicated, the amperage is determined by a FOOT pedal. WOT is the full amperage that you set the machine, half pedal is somewhere between zero and full so at least it is linear.
If you have steady hands, you can do well with this. If you're a bit shaky, it will be hard to keep a straight line and consistent weld beads. GUESS which category that I fit into? I think that I could get better at this along with the stick welding.
Back to class tomorrow....
At the risk of looking like a guy that learns a little and suddenly thinks he can teach, I do have another observation....
This teacher is helpful when you can find him and ask for help but he isn't around the students during "Lab Time" in the shop. You have to go looking for him.
It would be a much better experience if the teacher were to stop in and watch each student as they are working to spot and correct any errors in their technique. This goes to the core reason that I took the class...I have been stumbling around for years with inconsistent results not knowing if my technique was bad, if the materials were wrong, if the tools were defective and if there was anything that I could do to improve. In wood framing, I was always looking for ways to do the job easier and faster and constantly learning from my mistakes. Maybe I was just a natural with that and not so much with welding. I could have watched YouTube videos to learn what I have picked up from this class. When I trained guys in construction, I did what I expected from the class here: I watched and made corrective suggestions to keep the apprentices on the right path. That seems like a better way.
Been there, done that. Our instructor was needed to be found too. Generally he was watching over someone else and we just had to nab him for help. Yeah, TIG is a different critter. Lots of coordination needed plus pay attention to the weld pool. Aluminum is easier for me than ferrous stuff. What was really irritating was seeing the welds the ffn kids were laying down, I was in my late 50's and they in their 20's. The welds looked robotic. I asked them if they slept with the damn TIG unit. And they had never welded before this class! Practice, practice, practice. Wait till you get to play with the A/C frequencies and wave forms, pulse operations for D/C. Big changes there. Do the MIG machines have the ability to go pulse/spray transfer as opposed to short circuit transfer? Huge differences there too. Thats one of the reasons I want to upgrade my two machines.
 
Wait till you get to play with the A/C frequencies and wave forms, pulse operations for D/C. Big changes there.

It is doubtful that we will get that deep into it since this is an introductory class.

Do the MIG machines have the ability to go pulse/spray transfer as opposed to short circuit transfer? Huge differences there too. Thats one of the reasons I want to upgrade my two machines.

I've read those terms but we haven't deviated far from the basics. SMAW with 6010 and 7018, MIG with 75/25 and .023 wire and the TIG with 100% Argon welding on 14 gauge sheet metal. Next week is the last and there are only 2 classes per week so time is running out.
 
Imo DC reverse lays a better bead too.. I love the 6010 and 6011 then come back with the 7018. The one thing I wanted to learn to weld was cast iron. We never touched on it, pipe welding was the big one for us.
 
Cast iron...Yeah, I would have liked to learn to weld that.
I am 50/50 on my view of whether it was worthwhile to take this class. I did get to see and try different things but not enough time and/or observation/instruction/correction on how to do it right.
It may be a sign of the times but it also feels like the teacher passes the buck by assigning us homework to watch Youtube videos. That does very little good to watch a video at home on the computer with no welding equipment to practice with. It is worse on a small screen on the phone before class.
 
I’ll admit you are correct on the welding of cast iron being a dated subject. I just think if you can fix it go for it. Cast aluminum would be interesting as well .
 
Cast iron...Yeah, I would have liked to learn to weld that.
I am 50/50 on my view of whether it was worthwhile to take this class. I did get to see and try different things but not enough time and/or observation/instruction/correction on how to do it right.
It may be a sign of the times but it also feels like the teacher passes the buck by assigning us homework to watch Youtube videos. That does very little good to watch a video at home on the computer with no welding equipment to practice with. It is worse on a small screen on the phone before class.
Our instructor didn't do that. Maybe the next class will have a different instructor. Or hit another school. Thats just lazy!
 
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