Decided to get going on my grill restoration. Somewhere along the line a po spray painted the entire thing black. So after cleaning the dirt and grime off I used Easy Off oven cleaner (thanks to recommendations from a couple of people on this site) to remove the paint. This was a very time consuming process because of all the little rectangles mostly on the headlight doors. It is very gentle to the plastic but takes a bunch of time and scraping to remove the paint. I tried a SEM product for removing paint from plastic bumpers, and luckily experimented on a junk Cuda grill I had laying around. This stuff is way to aggressive for these grills and would have ruined it for sure.
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I had 2 bad areas that needed repairing. I was going to use a 2 part epoxy for plastic, but then found this stick with small fibers imbedded in it that you use like a stick of solder. It really works good for these types of repairs. I'm not even sure what it is called, but got it from my local body shop. I started with the easiest first. Cut out a new piece from a junk grill, welded it together, and ground, filed, and sanded it.
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More of the same on 1 of the headlight doors. The tab for the down stop was broken off. This one took a little more time because of having to use 2 little pieces of plastic. Overall I think it will work just fine and with some new paint will hardly be noticeable.
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The next step will be getting them painted when I can get back out in the garage. These are the colors I am going to use which are supposed to be a fairly decent match to the original colors.
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