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440 bent 4 spark plug electrodes

it's too late now to even think of doing anything except for pulling the heads off to see damage....something went through that intake to all 4 cylinders....I bet whatever it is, it's still there
My thoughts too. A buddy lost the air cleaner nut and instead of looking around in the carb, he just replaced it with another and took off. The engine started running rough almost right away. The nut bounced around 5 cylinders and pretty well messed things up. Yup, I'd scope it for sure.
 
kind of a waste of $90....both heads gotta be pulled anyway

I agree it's a useful tool, I have one, just not practical in this case
 
Ill get pics of plugs tomorrow. used champion rj12yc, just 4 bent , other 4 ok. one of the electrodes is bent out not down??? flat top pistons, stock heads, fel pro gaskets.

- - - Updated - - -these are smashed down to threads on plug and porcelan destroyed except the one the bent outward. all are pushed to side of center pin


From everything your saying &/or the description...
IMHFO that sounds like an interference problem, maybe something foreign/broken or dropped bolt/washers/nuts whatever parts inside, your plugs aren't that close to pistons to cause that kind of damage if those parts are any good or the correct parts, in the combustion chamber or cylinder, something is drastically wrong, if your pistons or something else in those cylinders are hitting your spark plugs {even if they were extended tip plugs}, bending the electrodes, shattering the porcelain on the plugs, bending an electrode to one side drastically {even if they were domed pistons}, something isn't clearance correctly or you have something in them cylinders or the completely wrong plugs etc....
Hope you didn't use longreach 3/4" 14mm thread, instead of the correct 3/8" 14mm threads...

the photos below are of a 361 B-Lowdeck,
but the heads are basically in the same place & style of angle in the combustion chambers, the smaller one is of an early closed combustion chamber, I know it's not a 440 RB it's an early wedge, but it's shows the relationship of piston at TDC & the spark plug angles & clearances...

& with the felpro gaskets they would be even father away they are 0.039" compressed vs the 0.020" steel shim gaskets stock...

your plugs will go in where the electrodes are all at slightly different angles, in different cylinders, unless they are indexed/shimmed with different thicknesses of plug gaskets to all line up at a certain direction/angle... {old racers trick}

Anyway, I'd suggest you tear it apart if you cant figure out what's closing/bending the plug electrodes...

Photos might help some
 

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  • Champion Spark Plug 14mm 3-8 reach rj12yc.jpg
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  • Champion Race Plugs 3-4 reach 14mm rj12yc #192-19057.jpg
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problem resolved. Son in law who owns the car dropped carb aircleaner adapter down intake and either didnt say anything or didnt realize. amazing how it bounced to all 4 cylinders. only found the debris in #2. looked like a fishing sinker. I think the broken spark plug porcelin was continuing to break the new plugs when i put them in. thanks for all the input. we will rebuild and go again. expensive lesson for him.
 
Ouch! Sorry to hear that,,,,,BTDT myself with a mysteriously missing intake bolt years ago!
 
that's why when putting engine together use duct tape to cover carb holes....or if intake is off, cover intake holes in head. Check the tops of those pistons very carefully for cracks
 
WOW
Lesson learned...
I'm real close to firing the Hemi.
I had better look with Borsecope......
 
One can learn a lot from others.
Years ago a friend of mine changed the cam and intake on a 440. When buttoning it up he came up short one valve cover bolt for the right side. After searching for a bit he said something along the lines as f... it, its only one.
He fired that thing up and it started knocking right now. He found the bolt. It was in #6 cylinder and had broken into two pieces about 3/4" long by about 1/8" square. They looked just like key stock except for tapered ends. Plug was destroyed, head had a few nicks, but the saddest part was that the piston had cracked.
Too much hurry up and get it done. Not enough concern for the details.
 
that's why when putting engine together use duct tape to cover carb holes....or if intake is off, cover intake holes in head. Check the tops of those pistons very carefully for cracks

X2 I do this all the time!! At work as well when I have an engine apart.
 
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