Ever have a project that just fought you all the way...
I wanted to try out a 26" Champion radiator with the Ford Contour dual electric fans in the Coronet.
I got the Radiator and fans no problem. I ordered the electrical connectors for the fan, and after two days got a message that only two were avaliable, so I had to reorder just the two from one source and a single one from another.
Then I went to fab up a simple bracket to hold the fans to the radiator. The radiator had nutserts installed for a shroud, but no instructions to tell what size bolts fit the nutserts.. After three trips to the hardware store to get the correct fastners, and parts I thought I had, but didn't, I finally got the fans mounted. FWIW, The nutserts screws were M6x1.0mm, and the bracket was just some 1-1/2" aluminum strap.
When handling the radiator, I noticed the aluminum straps could use another screw in the center, so it would not be so flimsey.
I went to drill a hole for the extra screw, and managed to hit one of the radiator cores with the drill bit.
So, I epoxy repaired it and let it dry overnight.
Today, I go to install the radiator/fan assembly and it won't fit. The aluminum strap I used to make a nice mounting area for the fans, made the radiator just a bit too wide where the strap on the pasesnger side was hitting the frame rail, and the drivers side was just hitting the battery tray slightly. So I pull the radiator out and put it on the work bench. I turn around to look at the battery tray clearance and I head a thud! I guess the weight if the fans tipped the radiator off the workbench and the radiator hit the floor. I inspect the radiator, and it looked like the hit was just the upper mounting bracket, which was easy to straighten back out, but then the fan assembly comes loose... The impact broke the plastic mounting tabs on the fan shroud.. So after taking a moment to calm down and not just destroy the thing, I look it over and make a upper and lower brace to support the fan/shroud assembly.
Anyhow, after several trial fitments, and some clearancing of the brackets, I get the radiator in. Some more tweeking of the radiator mounts to get the thing bolted in, and finally, it is in the car. I hooked up the radiator hoses, and filled it with antifreeze. It seems to be holding water, but that's where I stopped for the night.
Now I just have to wait for the electrical fan connectors, install the A/C condenser, make some brackets for the power steering cooler and resivor...