Finally, after what seems like months away from the Fury I got back to work this week and the progress, while visually minimal, has taken a great step forward, and hopefully I'll get some momentum going and the car will progress somewhat quickly from here (where's the "fingers crossed smiley face?).
Unsure whether some of my sketchy welding results were my lack of experience, poor technique, or a combination of these, I twisted Jimmy's arm and convinced him to make the trek over to my shop for the day to give me a hand and the results were outstanding. Along with getting a number of vital pieces finish welded into the chassis Jimmy was kind enough to give me some pointers and instruction in welding that should really help me in the future.
The engine mounts, noted in an earlier post, were sent off to Jimmy's shop to be finish welded (TIG), so he brought those back with him and once mounted on the engine we dropped the engine back in place, tightened everything up, ensured we had between 2.5 and 3.0 degrees of tail down angle, and Jimmy proceeded to finish weld in the frame tabs for the mounts.
Once we got the engine mounts completed we moved on to the Truck Arm Cross-member, which I had previously tacked in place. Jimmy and I discussed the various options in terms of the vertical placement (the fore-aft had already been decided by the wheelbase) and in the end we decided to place the cross-member as far towards the top of the frame rails as could be managed without interfering with the floor, which is going to sit directly on top of the rails as opposed to channeling the floor over/around the rails.
With the engine and suspension placement now finalized Jimmy and I sat back and began to plan out our next move, which will be the firewall and floor placement, but this brought about another set of issues (what else?), such as exhaust placement and interference between the firewall and engine. Knowing these two areas had to be addressed here's what we decided:
Exhaust - as noted in an earlier post we will be using V-band clamps on the exhaust, both eliminating the need for gaskets as well as allowing for 360 degree rotation of tubing, but we've now decided to use the V-bands even more extensively as well as something a bit more out of the norm: instead of cutting oblong holes in the frame rails and lining the inside of this passage with sheet (forming a tunnel) and passing the exhaust tubing through the newly created tunnels we are going to weld the 3" stainless tubing directly into the frame rails, then run stainless tubing from the headers to the newly created frame/tube junction, joining them with V-bands, then running more 3" stainless on the outboard side of the rails, into 12" - 14" round mufflers, then blending into oval tubing that will exit out the sides of the car through openings in the rocker panel. I wish I had my desktop PC to work (killed it with a virus on Thursday) with because I'd draw up a quick picture in Photoshop to illustrate exactly what I mean. As soon as my PC is back up and running I'll throw something together.
What this solution offers us is tighter packaging as well as avoiding the chance of exhaust tubing touching the frame rails and rattling. We do realize the exhaust passing through the frame will cause a sensation all its own but I'm willing to take the trade-off. Besides, this method, combined with the use of the V-bands, will make maintenance of the exhaust system a breeze.
Next we moved on to the problem of interference between the engine, cowl, and firewall. With the engine set back we have (some 3" - 4" more than stock) we knew the firewall would need to come back, but how far we weren't sure, so we decided that rather than try and use the tattered and patched cowl we had in the car we would simply cut that entire piece out and patch in the one purchased from Texas Acres a month or so ago. This would also give us the advantage of having a couple of stock fender mount locations back on the car since the originals were lost to rust.
Jimmy and I carefully cut the excess material off the Texas Acres replacement cowl then outlined exactly what needed to be cut off the Fury. The replacement cowl went with Jimmy to be soda blasted and below is how the Fury looks with the cowl removed:
Luckily the window frame and the adjacent inner panels are all in good shape so melding the replacement cowl onto the body should be pretty straight forward as well as give us lots of strong material to work with. The one thing that's still up in the air is just how much we're going to have to pull the firewall back to clear the engine, and part of that question will be answered soon with the arrival of the A&A Transmissions Max Wedge Cross Ram.
This intake is a direct replica of the cross ram intake used on '64 Max Wedge cars and should work really well with the new Edelbrock Victor Max Wedge heads I've got. The one thing of concern is just how much of an overhang is there with the intake in place, hence the questions about firewall set back and clearance.
At this point I'm not sure what throttle body injectors I'm going to run, there are so many choices out there, but I am leaning towards dual Retrotek's since they have the appearance of carbs and they make a complete system that is set up for dual quads as well as being "self learning".
That's it for now but it sure is nice to be back at it!