I still think the issue is at the bulkhead connector.
The slightest movement or change in temperature can make a change and either allow or deny you the ability to start the engine.
BBL...I have chores....I'll catch up again on Page 8.
yep I'd bet my bottom dollar
either poor or oxidized connections or corrosion/rust etc. bulkhead connections
&/or a bad ground at the ignition box/module (many times)
any paint under the surface "
will be a bad ground" cause more resistance...
I also run a ground from the engine/intake bolts to one of the ign. boxes bolts
from the aluminum heads, w/composite gaskets,
still not the best grounding surface, lots of resistance
alum. isn't the best conductor
going to the iron block would be better
but have several other grounds for electronics, battery to body,
ground from alt. case to body/chassis
(it has a trunk mounted battery, it's grounded right by the battery to bare metal),
& engine to body/firewall at the ign. box hold-down bolt & engine to k-member
no searching for grounds, no resistance or lil' to none
the car in question, I refer to, is a 68 RR RM23
it had sat for several years & just got running before I bought it...
I had something similar happening in like 2005
when I 1st got the car it had points
the OE Org. Chrysler distributer from 1968, was 'so out of wack'
the dwell would bounce like crazy, even a new set of points was same deal
can't get good points, not to rev over like 5500rpm anyway
no matter how much gap in the points, dwell was all over the place,
points bouncing...
Anyway;
I put an old org. CEI dist. in it (from like a 1974 (?) Power Wagon),
I had sitting around since back in the early 80s
with an old DC orange box, breaking up over 5,500 rpm
later swapped it out with an old DC Chrome unit, capable to pull to 7,000+
had it on the car since Dec. 2005
(it was on a dual ballast '4 pin ballast resister system' & 5 pin module
from a new M&H harness)
all the ignition issues went away
a few months later, was having intermittent 'hard start'
cold or warm
it didn't matter, like it'd crank but act like 'no spark'...
I had remembered back in the day, doh !!!
That the ign. boxes need to be grounded really well
so I sanded a lil'
bare metal spot on the firewall
where it was mounted around both the screw holes,
'no paint now'
& on the back side or where the holes were
on the Chrome DC CEI module/ign. controller box
'
both sanded to bare metal' & put a dab of dielectric grease on the matting surfaces,
before installing the hold down bolts...
I hadn't had any problems since...
I did the same thing with all the connections in the bulkhead connector
both spade side & plug side, cleaned & used a lil' piece of sandpaper
220 grit wet/dry IIRC, lil' brass wire brushes you name it wjhat ever fit & worked
PITA all them lil' spots & hard to get to
but it needed it, & needed it bad on every connection...
I then applied a lil' bitty dab of dielectric grease
on each & every spade in the bulkhead, plugged it all back together
haven't had any issues since...
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Now, I have a Firecore (Summit Racing $194) billet distributor
& a FBO Ign. Box (4secondsflat.com)
now no need for a ballast resister, runs on full 12 volts
with rev limiter (main reason I went to it) to save my motor
only one I have now
It was all plug & play too
Pertronix low rest. 0.2 ohm (IIRC ?) coil, that FBO recommended...
We'll see ho well it does, how long it lasts
I wanted a nicer/50 year newer distributor...
& a new ignition box for shits & giggles, replacing almost 50 y/o stuff...
I may end up going back to the old Chry. Unit if this new fancy stuff fails...
I was breaking up above like 5,800 rpm, I didn't even trouble shoot it,
I just figured it was time for new parts...